Former re-turning member here.
Lets get a few basics out of the way; this is being built as a touring rig, it is not for off-roading beyond access roads or what a Subaru Outback or Van Lifer can probably do. I have no intentions of rock crawling or anything trail that would require deep drops on the frame. I've owned my ZR2 for over a year and only have 5,000 miles on the odometer, I am quite literally the definition of weekend warrior and the truck doesn't leave my garage unless I am making a camping trip, either off the grid somewhere or I am completely unashamed to say I have no quarrels of laying my head in a state park with all the amenities like shore power and bath houses. If you are an off road purist, or a warranty purist avert your eyes.
Mods Thus Far:
Alu-Cab Khaya Basic
ARB Black Aluminum 2500x2500 Awning
ARB 2500x2500 Awning Tent Attachment
Peak Suspension Leaf Addon (750lb Rating)
Firestone Rear Airbags
Icon Vector 6 Wheels
Victory 4x4 Roof Rack
De-Badged / Stickered
Bluetti AC200MAX (2048wH)
EUHOMY Freezer / Fridge
Generic Roof Rack Spot Lights (x6)
Khaya Custom Interior Build
On the docket:
On-board Heating (TBD)
EcoFlow Wave A/C Pending)
AEV Snorkel (Pending)
Solar (Pending)
Installer for the big ticket items is Asheville Vehicle Outfitters.
Now for the elephant(s) in the room:
I say these things to be blunt, not to come off as a butt-hole. We all know how the internet can be so just putting it out there front and center.
1.) The manual says the Colorado's are not suitable for slide-ins. Check, got it, warranty voided, you don't need to chime in with the obvious.
2.) Everything empty puts me right near the payload limit of the ZR2 model. Again, not to come off as condescending, but I get it. Big builds require mitigation, alteration, and the beef. My frame possibly bending or the status of my warranty is my problem, not yours.
Unintended Consequences:
I believe this the first Khaya unit installed on a Colorado (at least 3rd Gen) in the world. You can study schematics and take measurements all day; but AVO was going to have to adapt and configure on the fly as needed. That is indeed what happened. Due to the very high bed walls and overall width, a spacer frame to raise it 4-6" had to be installed in the bed so the front anchor points (eye bolts & chains) would clear the bed caps. The rear attachment is pretty self explanatory, but the fronts are made by drilling holes in the bed with some very heavy duty backer plates running said eye bolts.
On the more comical side, my workshop/garage has an 8 foot opening. I had to demo my poor barn doors rework my frame opening to be taller. I'll be having to build new doors. /sad face
How It Handles:
Somewhat scary in the context the truck drives like nothing is back there. I've only had the Khaya a few days now and it has been on mountain roads, winding hills, and interstate. It just doesn't care about the weight. Now this is with the caveat you drive it like the fat pig it is and respect the dynamics and not treat it like a race car. You have to respect it because it will let you drive beyond its capabilities in this configuration. For whatever reason these 2.7 motors just don't care.
On top of all that I only lost like 1 MPG. I'm not sure how that is possible, but there you have it.
Former Configuration:
Lets get a few basics out of the way; this is being built as a touring rig, it is not for off-roading beyond access roads or what a Subaru Outback or Van Lifer can probably do. I have no intentions of rock crawling or anything trail that would require deep drops on the frame. I've owned my ZR2 for over a year and only have 5,000 miles on the odometer, I am quite literally the definition of weekend warrior and the truck doesn't leave my garage unless I am making a camping trip, either off the grid somewhere or I am completely unashamed to say I have no quarrels of laying my head in a state park with all the amenities like shore power and bath houses. If you are an off road purist, or a warranty purist avert your eyes.
Mods Thus Far:
Alu-Cab Khaya Basic
ARB Black Aluminum 2500x2500 Awning
ARB 2500x2500 Awning Tent Attachment
Peak Suspension Leaf Addon (750lb Rating)
Firestone Rear Airbags
Icon Vector 6 Wheels
Victory 4x4 Roof Rack
De-Badged / Stickered
Bluetti AC200MAX (2048wH)
EUHOMY Freezer / Fridge
Generic Roof Rack Spot Lights (x6)
Khaya Custom Interior Build
On the docket:
On-board Heating (TBD)
EcoFlow Wave A/C Pending)
AEV Snorkel (Pending)
Solar (Pending)
Installer for the big ticket items is Asheville Vehicle Outfitters.
Now for the elephant(s) in the room:
I say these things to be blunt, not to come off as a butt-hole. We all know how the internet can be so just putting it out there front and center.
1.) The manual says the Colorado's are not suitable for slide-ins. Check, got it, warranty voided, you don't need to chime in with the obvious.
2.) Everything empty puts me right near the payload limit of the ZR2 model. Again, not to come off as condescending, but I get it. Big builds require mitigation, alteration, and the beef. My frame possibly bending or the status of my warranty is my problem, not yours.
Unintended Consequences:
I believe this the first Khaya unit installed on a Colorado (at least 3rd Gen) in the world. You can study schematics and take measurements all day; but AVO was going to have to adapt and configure on the fly as needed. That is indeed what happened. Due to the very high bed walls and overall width, a spacer frame to raise it 4-6" had to be installed in the bed so the front anchor points (eye bolts & chains) would clear the bed caps. The rear attachment is pretty self explanatory, but the fronts are made by drilling holes in the bed with some very heavy duty backer plates running said eye bolts.
On the more comical side, my workshop/garage has an 8 foot opening. I had to demo my poor barn doors rework my frame opening to be taller. I'll be having to build new doors. /sad face
How It Handles:
Somewhat scary in the context the truck drives like nothing is back there. I've only had the Khaya a few days now and it has been on mountain roads, winding hills, and interstate. It just doesn't care about the weight. Now this is with the caveat you drive it like the fat pig it is and respect the dynamics and not treat it like a race car. You have to respect it because it will let you drive beyond its capabilities in this configuration. For whatever reason these 2.7 motors just don't care.
On top of all that I only lost like 1 MPG. I'm not sure how that is possible, but there you have it.
Former Configuration: