So after searching hi and low for a solution, I decided to purchase the TruXedo Lo Pro QT Tonneau Cover for My Zr2. Thank you Chris at Real Truck for hooking me up!
Installation took me about 2.5 hours but mostly because I was working in 30 degree weather at 2200hrs. It is fairly straight forward however they could have engineered a few things a little better.
Firstly, the weather stripping they provide is too thin (thickness). They have you put two small pieces (provided) between the bed and the rear mount of the Sportbar which is fine but then they tell you to run the weatherstripping along the top bed rail... butting it up to the the mount. Here is where the problem comes in. That main mount sticks out further than the thickness of the weatherstrip so when you try to mount the side rail, there is a 1/8" gap for water to get through. To rectify this, I had to double up the weather stripping to fill the gap BUT they don't provide enough to do this. so I had to go get some. Not a biggie but annoying. This brings me to the next problem, the clamps. because I doubled up the weatherstripping, the bolt that holds the clamps on was too short. Not wanting to stop, I didn't put the rubber shim they recommend and this allowed enough clearance. After figuring this out it went on fairly easy.
Anyway, I am happy with the way it turned out, just was a little annoyed. Sorry for the crappy pics but it was night! I will be happy to answer any questions on the install......
Mark
Installation took me about 2.5 hours but mostly because I was working in 30 degree weather at 2200hrs. It is fairly straight forward however they could have engineered a few things a little better.
Firstly, the weather stripping they provide is too thin (thickness). They have you put two small pieces (provided) between the bed and the rear mount of the Sportbar which is fine but then they tell you to run the weatherstripping along the top bed rail... butting it up to the the mount. Here is where the problem comes in. That main mount sticks out further than the thickness of the weatherstrip so when you try to mount the side rail, there is a 1/8" gap for water to get through. To rectify this, I had to double up the weather stripping to fill the gap BUT they don't provide enough to do this. so I had to go get some. Not a biggie but annoying. This brings me to the next problem, the clamps. because I doubled up the weatherstripping, the bolt that holds the clamps on was too short. Not wanting to stop, I didn't put the rubber shim they recommend and this allowed enough clearance. After figuring this out it went on fairly easy.
Anyway, I am happy with the way it turned out, just was a little annoyed. Sorry for the crappy pics but it was night! I will be happy to answer any questions on the install......
Mark
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