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2021 Chevrolet Colorado ZR2 Bison
3.6L Gas / Crew Cab / Short Box

Lumen
Black LED DRL Bar Projector Headlights
p/n

>> This is what I did, not necessarily the best or the right way, so follow at your own risk <<<
Stock

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ZR2 Bison Installation - requires a few different things than other models / trims
  • Remove all upper Grille Torx screws
  • Remove inner fender liner Torx screws (to access inner fender and remove / loosen fender flare)
  • Remove all or front half of the fender flare snap pins
NOTE: ZR2 Bison has one pin that is in the filler at the front and I was unable to "pop" this out and they broke upon removal (plan on replacing a few of these and the front 2 are unique)
  • Place painters quick release tape on the Filler Panel lower edge (black plastic)
  • With inner fender liner out of the way remove the 3 fender to Filler Panel screws (7mm)
  • Remove the single Torx screw from near intersection of the Grille to Filler Panel and Bumper
  • Rotate the filler panel down enough to expose the alignment pins on the outside and reveal the clip that mounts the inside to the grille
NOTE: using a pick depress the middle of the filler panel clip so as not to damage the part or grille
  • Remove Filler Panel
  • Pop the lower Grille snap mount on both sides allowing the Grille to move freely
NOTE: The Grille has more mounts do not try to remove the Grille

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  • Unplug the headlight
  • Remove the 2 Headlight assembly upper mounting screws (7mm)
  • Remove the 2 Headlight assembly lower mounting screws (7mm)
  • Carefully remove the headlight assembly (Use some painters tape to protect the Lens and body panels)
NOTE: be patient and with a little rotation and flexing the grille, it will allow the Headlight assembly to pass

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The Passenger Side is nearly the same process with a few added steps to remove unique panels on inside of the engine compartment
NOTE: only half of the fender was loosened on this side as that is all that is needed

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Replace OE assemblies with bulbs and plug in before installing completely and check all lighting functionality.

Reverse removal process and enjoy

Finished look of the assemblies installed

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>> This is what I did, not necessarily the best or the right way, so follow at your own risk <<<
 

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How's the light output?
 

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Looks great!! Something Ive wanted to do to my truck for some time now, but i hate that they all change the bulbs....I wish one of the head lights companies would use the same size bulbs
 
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